The Machine Guarding Standard (Required by OSHA Annually) course is a self-paced, OSHA-aligned online training program from The Training Institute. Machine Guarding Standard (Required by OSHA Annually) delivers in-depth instruction, a final assessment, and a printable certificate of completion the moment you pass.

About the Machine Guarding Standard (Required by OSHA Annually) Course

Enrollment includes every lesson module, narrated video, a downloadable participant workbook keyed to 29 CFR 1910 Subpart O (§§1910.211–1910.219) and 29 CFR 1910.147, a guarding-method decision chart (fixed, interlocked, adjustable, self-adjusting; presence-sensing, pullback, restraint, two-hand-control, safety-trip), an OSHA Table O-10 safe-distance calculator worksheet based on stopping time, an ANSI B11.19 safe-distance comparison worksheet, a point-of-operation hazard inventory template, a lockout/tagout machine-specific procedure template with energy-source inventory (electrical, hydraulic, pneumatic, mechanical, thermal, gravity, chemical, stored), a group-lockout and shift-change procedure form, an annual periodic inspection record keyed to 1910.147(c)(6), a machine guarding audit checklist for in-house walk-downs, and scenario-based knowledge-check quizzes at the end of each module. Students also receive a regulatory quick-reference card listing the controlling section citations, an ANSI standards crosswalk (B11, R15.06), and a printable certificate of completion issued immediately after passing the final exam. The certificate documents course title, student name, completion date, and course hours so employers can file it against 1910.132(f) and 1910.147 training documentation.The enrollment package adds a written energy-control procedure template aligned to 1910.147(c)(4), an ANSI/RIA R15.06 robotic-cell risk-assessment worksheet, an ANSI B11 TR3 risk-level calculator reference, and a minor-servicing exception decision tree mapping 1910.147(a)(2)(ii) criteria.The curriculum also explains 1910.212(a)(3)(ii) point-of-operation protection for each machine operation as the primary operator-safety obligation, and the 1910.212(a)(1) guard-hazard elimination at the source using fixed enclosing guards as the preferred method when feasible engineering controls exist.

What You Will Learn in Machine Guarding Standard (Required by OSHA Annually)

This Machine Guarding course covers the full 29 CFR 1910 Subpart O machine safety framework: 29 CFR 1910.211 definitions, 29 CFR 1910.212 general requirements for all machines, 29 CFR 1910.213 woodworking machinery, 29 CFR 1910.215 abrasive wheel machinery, 29 CFR 1910.216 mills and calendars, 29 CFR 1910.217 mechanical power presses, 29 CFR 1910.218 forging machines, and 29 CFR 1910.219 mechanical power-transmission apparatus, together with the closely-related 29 CFR 1910.147 lockout/tagout rule for energy isolation during servicing and maintenance. Learners build competency in identifying the point of operation, the power transmission apparatus, and other moving parts that require guarding, and in selecting between fixed, interlocked, adjustable, and self-adjusting guards plus devices such as presence-sensing, pullback, restraint, safety-trip, two-hand-control, and two-hand-tripping systems. The course explains ANSI B11 series machine safety standards, ANSI/RIA R15.06 robot safety, safe distance calculations using the OSHA Table O-10 and ANSI B11.19 stopping-time formulas, anti-repeat and part-revolution clutch requirements, brake-monitoring, and the 1910.212(a)(4) barrels/containers/drums guarding provisions. Maintenance scenarios walk through the lockout/tagout interface — authorized versus affected versus other employees, group lockout, shift-change procedures, and the annual periodic inspection required by 1910.147(c)(6). Each module includes scenario-based knowledge checks and concludes with a final exam to document annual refresher training per 1910.132(f) general PPE training verification and 1910.147(c)(7) lockout retraining when procedures change.Additional related content covers 29 CFR 1910.147(c)(4)(i) written energy-control procedure requirements, the 1910.147(f) periodic inspection and employee-performance observation, the 1910.212 general guarding rule application to non-listed machinery, the ANSI Z244.1 alternative-control-of-hazardous-energy measures for production operations, and the distinction between minor servicing exceptions under 1910.147(a)(2)(ii) and routine maintenance activities that require full lockout.The course additionally walks through 1910.219 mechanical power-transmission apparatus guarding for belts, pulleys, shafts, couplings, flywheels, cranks, connecting rods, and gears above the 7-foot threshold; 1910.215 abrasive wheel inspection, ring-test, and flange requirements; 1910.217 mechanical power press point-of-operation guards, pull-back devices, two-hand tripping controls, anti-repeat requirements, single-stroke mechanisms, brake monitors, and die setter certification; 1910.213 table-saw, jointer, radial-arm saw, and planer guarding; and the 1910.216 mills-and-calendars safety-trip-rod requirements.

Who Should Take Machine Guarding Standard (Required by OSHA Annually)

This course is built for machine operators, set-up technicians, maintenance mechanics, electricians, millwrights, tool-and-die makers, press operators, woodworking-shop staff, metal-fabrication crews, injection-molding operators, CNC operators, robotic-cell technicians, supervisors, and shift foremen in every industry that operates power-driven machinery. It is equally appropriate for safety directors, EHS managers, plant engineers, machine designers, captive-shop safety committees, ergonomics-team members reviewing point-of-operation access, insurance loss-control specialists evaluating machine risk, and competent persons performing the annual periodic inspection required by 29 CFR 1910.147(c)(6) for energy-control procedures. Contractors performing equipment rebuilds, retrofits, or commissioning work on existing machinery benefit from the ANSI B11 and RIA R15.06 crosswalks. The course also supports compliance officers and authorized OSHA outreach trainers who deliver 10-hour and 30-hour general industry curricula, technical-college instructors, apprenticeship-program coordinators, and corporate EHS teams standardizing guarding audits across multi-site portfolios. Employers use the training to document annual refresher instruction under 1910.132(f) PPE training verification and 1910.147(c)(7) lockout retraining when authorized-employee duties change.The course also supports tooling engineers specifying press-brake light curtains and optoelectronic devices, robotic-integrator safety personnel implementing ANSI/RIA R15.06 risk-assessment tasks, and forensic engineers evaluating machine-incident root-cause post-loss.Apprenticeship programs, vocational high schools, technical colleges, and community college machine-tool programs use the curriculum to document instructor-verified student competency before unsupervised lab access. Printing-press operators, rubber-and-plastics compression-molding operators, and textile dye-calendar operators also benefit from the rule-specific treatment.

Course Details

Price: $35.00. Browse our full course catalog for more options.

Your Instructor

The Training Institute — Training Institute Instructor Team

The Training Institute is a team of seasoned field experts with decades of hands-on experience across electrical safety, OSHA compliance, confined-space training, and hazardous-materials response. Our instructors combine practical jobsite expertise with proven adult-learning methodology to deliver training that meets — and exceeds — federal and industry standards.

Certificate of Completion

Upon successful completion of this training program, participants receive an official certificate of completion from The Training Institute.

Curriculum

• CBT Machine Guarding Standard
  • CBT Machine Guarding Standard
  • Machine Guarding Exam
• Course Evaluation
  • Course Review & Completion

Standards & Compliance for Machine Guarding Standard (Required by OSHA Annually)

Machine Guarding Standard (Required by OSHA Annually) aligns with current OSHA outreach training program guidance and is reviewed regularly against the latest federal standards. Learners completing Machine Guarding Standard (Required by OSHA Annually) receive a printable certificate they can submit to employers as documented evidence of safety training, and may purchase additional Training Institute courses to satisfy related annual requirements.